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  • Iron Ore Sinter - an overview ScienceDirect Topics

    It shows why high magnification is required for proper sinter characterization, as some of the features in the image are less than 1 μm in size. This figure demonstrates all of the major

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  • Ore Sintering - an overview ScienceDirect Topics

    Like other sintering processes, iron ore sintering converts iron ore fines of often − 8 mm sizing into larger agglomerates, namely, sinter, between 5 and 50 mm particle size, which possess the

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  • (PDF) Iron Ore Sintering: Process - ResearchGate

    2017.2.16  Sintering is a thermal agglomeration process that is applied to a mixture of iron ore fines, recycled ironmaking products, fluxes, slag-forming

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  • (PDF) Iron Ore Sintering: Quality Indices - ResearchGate

    2017.5.2  Sinter plants process a mixture of iron ore fines, recycled ironmaking products, slag-forming agents and solid fuel (coke) with the finality of obtaining a product with the suitable...

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  • Comprehensive Technologies for Iron Ore Sintering with

    Due to the limitation of special iron ore resources and technical conditions, later develop- ment of thick-bed sintering technology in China results in a thickness of 200–300 mm for a long period

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  • Modeling and Simulation of Iron Ore Sintering Process

    Simulations were conducted under different initial iron ore size to investigate its effect on sintering. Results showed that larger agglomeration were formed and thickness of molten zone was

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  • Iron Ore Sintering in Milli-Pot: Comparison to Pilot Scale

    In the iron ore sintering process, the resistance to air flow is a major factor in deciding the flame front speed, which influences the sinter productivity and quality. In this work, pressure drop

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  • Sintering: A Step Between Mining Iron Ore and

    2019.6.11  According to the U.S. Environmental Protection Agency, the sintering process converts fine-sized raw materials, including iron ore, coke breeze, limestone, mill scale, and flue dust, into an agglomerated product,

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  • Recent progress in sustainable and energy-efficient technologies

    2020.10.1  Iron ore sinter plants are energy-intensive components of integrated iron and steel production (see Table 1), where the iron ore fines (5 mm) lump sinter cakes with greater gas permeability, which are the most important burden materials for iron making in blast furnaces (BFs) [7].The main process is shown in Fig. 2 and described in

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  • Iron ore sintering - ResearchGate

    2022.1.1  The mineral processing of iron ore generates a large quantity of fines, considering particles under 5 mm in size [1,2]. Blast furnace (BF) ironmaking involves a vertical counter-current process ...

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  • Iron Ore Sintering - SpringerLink

    2023.6.8  Iron ore sintering is the iron ore powder agglomeration process that changes fine iron ore powder into the lumpy iron-bearing raw material used for blast furnace ironmaking. ... to make ore particle size and composition uniform. ... the bedding material required for sintering is delivered to the head of sintering machine and the powder in the ...

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  • Modeling of Combustion and Heat Transfer in an Iron

    2019.3.6  The iron ore sintering process is applied to produce large ... of iron ore agglomerates with appro-priate metallurgical properties required in the blast furnace. A raw mix of iron ores, limestones, and fuel coke fines forms a bed on a traveling grate. ... particle size during combustion in addition to the bed com-bustion model. Cumming et al.3 ...

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  • A Novel Sintering Process for Porous Iron Ore Sintering

    2022.8.12  Keywords iron ore Pre-processing Granulation Fluxes, sinter properties Sintering process 1 Introduction The sinter mix contains various materials such as iron ore, ux, solid fuel, plant return sinter nes, plant generated wastes, etc., where the majority of it

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  • Ore Sintering - an overview ScienceDirect Topics

    Like other sintering processes, iron ore sintering converts iron ore fines of often − 8 mm sizing into larger agglomerates, namely, sinter, between 5 and 50 mm particle size, which possess the physical and metallurgical characteristics and gas permeability required for

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  • A Process Intensification Approach to Improve Productivity,

    2023.2.17  Intensification of the iron ore sintering process was approached by injecting hydrogen-rich gas into the sinter bed. The location of the injection was critical to the pyrolysis of the solid fuel, and the SOx and NOx emissions. ... The mean particle size of 2.6 mm in the feed could be enhanced up to an average of 3.6 mm and a maximum of 4 mm ...

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  • Sintering - SpringerLink

    2020.8.19  The sintering process can be defined as a thermal agglomeration process that is applied to a mixture of iron ore fines, recycled ironmaking products, fluxes, slag-forming agents, and solid fuel (coke) with the objective of obtaining a product with the suitable characteristics (thermal, mechanical, physical, and chemical) to be fed to the blast furnace.

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  • Influence of Iron Ore Sinter Base Mix Fines (− 0.150 mm) Size

    2021.10.16  The product ion of high strength iron ore sinter for blast furnace iron making unit was developed by optimizing the granulometry of less than − 0.150 mm fines in sinter base mix which consists of iron ore fines (− 10 mm size with 0.150 mm: 41%), beneficiation plant jig concentrate, i.e., washed ore (− 3 + 0.150 mm size with − 0.150 mm 3 to 9%), beneficiation

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  • (PDF) Effect of coke size on iron ore sintering - ResearchGate

    2008.10.1  Peters K H, et al. Effect of Coke Size and Fuel Distribution in the Mix on the Iron Ore Sintering Process[A]. 6th Int. Iron and Steel Congress[C]. Nagoya : ISIJ, 1990. 103. Agglomeration of Iron Ores

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  • Disposal of zinc extraction residues via iron ore sintering

    2023.11.6  Zinc extraction residue, a solid waste generated from the treatment of zinc-containing dust in rotary kilns, is commonly stockpiled in steel companies for extended periods. It poses significant disposal challenges and environmental pollution risks. So far, research on the treatment of zinc extraction residues has been slow, inadequate, and sporadic. For this gap, a

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  • (PDF) Iron ore sintering. Part 1. Theory and

    2013.8.1  Coke is the best fuel for iron ore sintering. Size. ... using 85% of the moisture required for maximum . permeability due to the condensation of moisture in . the bottom layer of the bed.

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  • Properties of Core Ore in Quasi-particle Required for

    (Mosaic EmBedding Iron Ore Sintering).4–6) The purpose of the MEBIOS process is production the sinter having a high ... Properties of Core Ore in Quasi-particle Required for Large Amounts Usage of Limonitic Ores in Iron Ore Sintering Process ... ore, of which size is the same as that of the ore sample mentioned above, and a shell layer of a ...

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  • Super-high bed sintering for iron ores: variation and

    2024.9.20  The main raw material used in this study is iron ore fines. The chemical composition and properties of mixture obtained by mixing and granulating the above materials are shown in Tables 1 and 2.The fraction of particles larger than 8 mm accounted for 12.98%, and those of 0–3 mm accounted for 22.9%, which indicated that the mixture has a reasonable and

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  • Preparation of Iron Ore Micro-pellets and Their Effect on

    2018.6.13  The iron ore fines with less than 10 mm size are usually fed to the sintering process, and only limited fraction (less than 20%) of − 150 micron size of iron ore fines are allowed in the sintering process. The finer sized iron ore may choke the sinter bed and hinder the uniform air suction through the bed.

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  • Theory and Practice of Sintering of Iron ore – IspatGuru

    2018.11.25  Coke is the best fuel for iron ore sintering. Size classification is a crucial factor. The best economy and efficiency is achieved with a coke particle size of less than 3 mm. Some studies have shown that the best coke size for sinter productivity and reducibility is between 0.25 mm and 3 mm. ... Water addition in the mixing drum is required to ...

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  • Iron Ore Sintering - SpringerLink

    2024.1.1  Iron ore sintering is the iron ore powder agglomeration process that changes fine iron ore powder into the lumpy iron-bearing raw material used for blast furnace ironmaking. ... to make ore particle size and composition uniform. ... the bedding material required for sintering is delivered to the head of sintering machine and the powder in the ...

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  • A Novel Sintering Process for Porous Iron Ore Sintering with

    2021.9.20  The present work proposes a novel process to sinter porous iron ore (porosity ~23–24%) with enhanced productivity and quality. The iron ore is pre-processed in the presence of calcined lime for the temporary closure of pores, which further prevents water absorption during the granulation process in drum in the presence of water. The calcined lime coated iron ore

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  • Utilization of Biomass for Iron Ore Sintering - J-STAGE

    Utilization of biomass as a carbon-neutral agent is an attractive one for iron ore sintering. Sinter pot tests were carried out with using raw biomass and biomass carbonized char. ... sinter yield is determined by the temperature pattern in the bed and iron ore particle size. The temperature pattern is also affected by the gas flow rate and the ...

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  • The Effect of Iron Ore Feed Size on Microstructure of Iron Ore Sinter

    2015.3.12  Iron ore sinter constitutes more than 70% of the BF ferrous feed, Sintering normally uses iron-ore fines, fluxes (limestone, dolomite), return fines, coke breeze and metallurgical waste as raw ...

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